Industrial heating & thermal insulation · USA
Cut up to 25% of your extruder energy. Get parts in 24h.
Ceramic heaters, thermal blankets and insulation systems engineered for extrusion, blow molding and injection lines. Less energy, cooler plants, less downtime.
What we solve
Every exposed barrel is burning money.
Uninsulated heaters lose heat to the plant floor all day. You pay for it on the power bill, in AC load, and in heaters that fail early.
01 · Energy
High power bills
Thermal blankets and ceramic heaters keep heat in the barrel, not in the room.
02 · Downtime
Lines stopped for parts
Critical heaters ship from 5 US hubs. If your machine stops today, parts arrive tomorrow.
03 · Safety
Hot surfaces, hot plant
Insulated barrels mean lower surface temperature and a safer, cooler work area.
Solutions
Built to measure for your machine.
Send us a photo or the dimensions of your current heater. We quote the replacement and the savings.
Ceramic Heaters
Fast, uniform heat for extruder barrels, die heads, injection and blow molding.
Finned Ceramic Heaters
Heat and cool in one unit for zones that need tight temperature control.
Thermal Blankets
Removable insulation over heaters. Cuts heat loss and surface temperature.
Barrel Insulation Covers
Full barrel coverage, custom cut to your machine and heater layout.
Air Ring Insulation
Keeps chilled air at the right temperature all the way to the bubble.
Filter Screens
Stainless steel screens for screen changers. Cleaner melt, fewer gels.
Real plant test
Same machine. Same hour. One blanket.
We measured an extruder with and without the MaxPower thermal insulation system under the same running conditions.
energy consumption per hour
Savings & ROI calculator
Your plant, your numbers, in real time.
Move the sliders to see monthly savings, payback and CO₂ reduction for your lines.
918,000 kWh saved per year. CO₂ based on US grid average (0.386 kg/kWh). Estimate only; final figures depend on your line.
MaxPower — Executive savings summary
Prepared 10/15/2026
Inputs
3 machine(s) · 24 h/day · 340 days/yr · 150 kW avg barrel power · 25% savings · $0.10/kWh · $4,000 investment per machine
Results
| Energy saved per year | 918,000 kWh |
| Monthly savings | $7,650 |
| Yearly savings | $91,800 |
| 3-year savings | $275,400 |
| Payback | 1.6 mo |
| CO₂ avoided | 354.3 t/yr |
Estimate based on a measured 25% reduction in a real plant test (150.1 → 112.1 kWh/h). CO₂ uses US grid average 0.386 kg/kWh. MaxPower Solutions · sales@maxpower.solutions · +1 (817) 471-2000
Thermal imaging comparison
From 260°C to 48°C on the barrel surface.
Illustration of an uninsulated barrel versus one covered with a MaxPower Thermal Blanket.
Safe to touch
Surface drops from 260°C to 48°C. Lower burn risk for operators and maintenance.
Heat stays in the polymer
Energy goes into the melt instead of the plant floor. Heaters cycle less and last longer.
Lower AC load
Less radiant heat in the building means smaller cooling bills and a more comfortable shift.
Fast Quote 24h
Machine down? Get a quote today.
Send the size, voltage and a photo of the heater nameplate. Our team replies fast and ships from the nearest US hub.
MaxPower Express USA
If your machine stops, we deliver tomorrow.
Critical components stocked across 5 strategic hubs with DHL Express next day delivery.
Hub 1 of 5
Central / Texas
Austin · DFW
HQ · 5900 Balcones Dr, Austin, TX
MaxPower in operation
See the system running on a real line.
Customer story
“Installing Maxpower heat sinks in our facility was a game-changer. We were struggling with excessive heat buildup, unstable performance, and rising energy costs. After the installation, the improvement was immediate and impressive. The system now runs cooler, smoother, and far more efficiently. What truly stood out was the significant reduction in our energy consumption — our monthly costs dropped noticeably, delivering real and measurable savings. The durability and engineering quality of Maxpower products are outstanding, and the overall performance exceeded our expectations. It's a smart, reliable, and highly effective solution for any industrial operation dealing with thermal challenges.”
Book a meeting
20 minutes. A clear savings number for your plant.
Pick a time that works for you. We review your machines, the heaters you run today and what you could save.
- Free energy savings estimate
- Replacement quote from photos or dimensions
- On-site visit available in the US
Talk to us
Prefer to reach out directly?
Stop paying to heat your plant floor.
Book a call and get a savings estimate for your line this week.